Material Testing Machine

Features:

Universal Testing Machine have a wide range of applications. Anumber of materials, metals in different form and shapes can be tested for variety of tests like Tension, Compression, Transverse, Bend, Shear, Brine Hardness etc. Special attachments are also available for testing of Flat Belts, Chain Links, Wire Ropes etc.


Loading Frame:

 The base has a hydraulic cylinder at its center and two main screws at both ends. The middle cross head is mounted on screws through main nuts. the middle cross head can be moved up or down through chain transmission and geared motor to adjust the initial tensilel compression clearance. On the piston, rests an assembly of upper, lower cross head and two columns. The individually lapped cylinder piston assembly ensures smooth axial force with minimum friction.


Control Panel: 

Hydraulic circuit - it consists of hydraulic power pack which has a directly driven radial plunger pump which gives a continuous non pulsating flow of oil pressure up to 250 bar. a pressure compensated needle type flow control valve is provided to control the oil flow to cylinder there by achieving a desired piston speed. Infinitely variable speeds an be obtained with help of valves. Optionally this can be controlled from electronic control system.



Loading Rate / Straining Rate Control: 

This is superfine controlling system which controls loading rate I straining rate as per commands from electronic machine control system. With UP / DOWN Keys on electronic control system loading ratel straining rate is adjusted. Fine UTM Software can send loading rate / straining rate to electronic control system.

Salient Features of Digital system :

• User friendly system

• 21 X 8 Line Display

• Keyboard Entry for Serial No, Batch No, Date Time

• Ball diameter / Load Selection: 2.5mm/187.5kgf, 5mm/250kgf, 5mm/750kgf, 10mm/500kgf, 10mm/1000kgf ,10mm/3000kg
     
• Ball Type Selection : Tungsten /Steel

• User can set zero and move cursor for X and Y measurement
     
• Direct BHN reading after pressing BHN key.

• Optional conversion result facility for other scales(Vickers HV, Knoop HK, Tensile Strength KSI, Microficial WMN

• Battery Backup Real Time clock
  

• Results displayed in BIG font
  

Features:   FTM has developed Brinell Hardness Testing Machine with optical device. Basic machine design and operation is similar to TKB- 3000, with built - in optical device with 14 X magnification provided in front to project diameter of ball impression on glass screen with a micrometer measuring system with 0.01 mm least count. In this machine the indentor swivells and projects diameter of ball impression immediately after unloading operation which avoids additional time for measurement of ball impression. This is a production testing machine. This is suitable for foundry, forging shops, heattreatment shops, engineering institutions etc.

Machine designed with a hydraulic power pack and control circuit for effortless loading I unloading operation. A dial guage in front measures depth of ball penetration. This facilitates production testing within tolerence limits by comparison method.

Features : The Brinell Hardness Tester, TKB-3000, is precision engineered conforming to IS : 228112005, BS : 240 and is most suitable for production testing. These machines are designed to measure hardness of castings, forgings, other metals and alloys of all kinds, hard or soft, whether, flat, round or irregular in shape. A separate hydraulic power pack placed at the bottom, makes the design more stable and easy serviceable.

Features:

• For charpy, lzod Tests for various materials.

• Model FIT-300-N is a per is3766-1977, is 1598-1977, IS 1757- 1988, IS 1499-1977 and BS 131 Part I , II, III, IV .

• Model FIT -300 -EN & +FIT-300-D Conforms to is , BS Standards as above & also conssorms to BS EN 100456-1993 (For Charpy)

• Works on pendulum principle, Difference between height of deop of pendulum before Rupture & Height of rise after Rupture of specimen is deirectly proportional to imapct energy absorbed.

• Direct indication of impact energy absorbad by specimen on large dial for FIT-300-N, FIT-300-EN and on Digital Dispaly for FIT-300-D.

• Safety guard for the Pendulum.

Features:

• For Charpy tests on various materials

• Strictly conforms to ASTM-E-23- Current Standard.

• Works on Pendulum Principle, Difference between height of drop of Pendulum before Rupture and Height of rise after Rupture of specimen is directly proportional to impact energy absorbed by specimen on large dial./ Digital readout.

• Two hand Pendulum release operation for operator safety.

• Two hand Pendulum release operation for operator safety.

• Large safety guards on both sides of Pendulum.

• NIST approval of machine with samples from NIST, USA can be arranged

• Motorised with higher capacity impact machine is also available

Salient Features:

• 21 X 8 Unes LCD Graphics Displaywith Backlit

• Minor Load is graphically displayed on LCD screen

• Keyboard data entry for Serial No, Batch No, No. of readings for Average, Cylindrical Correction, Date and time.

• Dual Time setting for Major Load 1 TO 99 sec.

• Battery backup Real lime Clock for Test results time stamp

• Results are displayed in BIG Font size

• For average option, upto 9 previous results are displayed on screen. Average and standard deviation values are displayed after completion oftest.

• 500 Results are stored in the system with automatic result data entry in storage.

• User can enable result storage in system or disable it. a Batch wise reports and stastcal reports are displayed on Screen and printed on printer

• At a time user can see 7 readings on LCD display and he can scroll with UP/DOWN keys

• Automatic Selected Weight Detection

• User can select appropriate scale according to weight selected

• Motorised Automatic Loading or Manual Loading is selectable

• Rockwell. Rockwell superficial and Rockwell cum Bnnell hardness testers

• Conversion of results from Rockwell to Brinell (HB}, Vickers (HV), Knoop (HK), Tensile Strength (KSI), Microficial (WMN)

• Serial Port for Dot Matrix Printer or Thermal Printer Interface

• Print Result consists of Batch No. Serial No, Date lime, Hardness Value and hardness Scale

• These models strictly conforms to IS 1586 - 2000, BSEN - ISO - 6508 - 2, ASTM - E - 18 for Rockwell test and IS2281 - 1983, BS240, ASTM - E - 10forBrinelitest and IS 1586 - 2000,ASTM - E - 18 for Rockwell Superficial test

Applications :  This Machine applies a torque on the specimen held in its chuck and measures the twist. The machine is useful for material manufacturers, Research Institutions, Testing Laboratories, Educational Institution etc. to test metals.

Models : FTT-100, 200, 500, 1000, 2000 Nm (Capacity ranging from 100 Nm to 2000 Nm)

Accuracy & Calibration :  Every machine has the accuracy of 1% of the true torque and calibrated according to standards set by IS, BS, ASTM, etc.

Salient Features :

• Suitable for Torsion and Twist test on various metal rods and flats.

• Torque measured by pendulum dynamometer system.

• Geared motor to apply torque to specimen through gear box.

• Set of jaws to accommodate different size and diameter of test specimens provided.

• Computerised torsion testing machine is also available.

Light weight, compact size and very simple design. Applications : The Machine is used to test the fatigue strength of materials and to draw S-N diagram by Research Institution Laboratories, Material manufacturers, and various industries.


Models :  FTG-8-D

Accuracy & Calibration : This machine conforms to requirement of  IS: 5075 - 1969 Standards.

Salient Features :

• An interlocking system provided puts off the motor at specimen failure.

• Light weight, compact size and very simple design.
  

• Table model, no need of foundation.

• Simple lever system of changing load.

• Calibration is in Nm